Full Automatic 100PCS/MIN Non-woven Duvet Cover Machine
✔ Massive Format Capability: Expertly handles dual non-woven rolls up to 2.5 meters wide, producing giant duvet covers up to 2500x2300mm.
✔ High-Speed Output: Maintains an incredibly stable and continuous production rate of 100 PCS/MIN for maximum factory profitability.
✔ Ultrasonic Welding: Utilizes high-frequency ultrasonic technology for both longitudinal and transverse seals, ensuring soft, thread-free, and highly durable edges.
✔ Complex Auto-Folding: Seamlessly executes triangular folding, longitudinal folding, and a 3-fold transverse sequence to pack large covers compactly.
In the rapidly expanding medical, hospitality, and travel sectors, the demand for hygienic, large-format bedding is surging. This high-speed disposable duvet cover making machine is an industrial-grade converting powerhouse engineered to fulfill massive commercial orders. Also highly effective as a disposable quilt cover making machine, it seamlessly feeds dual rolls of extra-wide non-woven fabric, applies ultrasonic sealing, and performs highly complex multi-stage folding, delivering perfectly finished oversized bedding covers at an impressive speed of 100 pieces per minute.
Super-Sized Format Processing: Designed with an extra-wide chassis and tension rollers, this non-woven duvet cover machine can handle raw material rolls up to 2.5 meters in width, producing massive finished covers that reach 2500x2300mm to fit standard and hospital beds perfectly.
Full Ultrasonic Welding: The machine completely eliminates needles, thread, and stiff chemical glues. It uses high-frequency ultrasonic waves for both longitudinal and transverse seals, creating an incredibly strong, soft, and comfortable seam that will not irritate the skin.
Intelligent Multi-Folding Sequence: Managing a 2.5-meter cover automatically is a massive mechanical challenge. The machine executes a sophisticated sequence: triangular folding, longitudinal folding into a narrow strip, rotary die cutting, and finally a 3-fold transverse process, outputting a neat, compact square.
Servo-Controlled Tension: Operating at 100 PCS/MIN with ultra-wide fabrics requires absolute stability. Multiple sets of servo-driven rubber rollers continuously adjust material tension, preventing the soft non-woven fabric from stretching or wrinkling during transit.
| Technical Specifications | |
|---|---|
| Power Supply Voltage | 380V 50Hz |
| Total Power | 13.5Kw |
| Operating Power | 15Kw |
| Production Speed | 100PCS/MIN |
| Equipment Dimensions | |
| Machine Size | 10356 × 4700 × 2800 MM (L*W*H) |
| Dimensions Of Various Parts Of The Equipment (Without Cover) - Material Rack | 1200 × 3300 × 690 MM (L*W*H) |
| Dimensions Of Various Parts Of The Equipment (Without Cover) - Sealing Material Rack Mechanism | 2800 × 1800 × 1400 MM (L*W*H) |
| Dimensions Of Each Part Of The Equipment (Without Cover) - Triangular Folding Mechanism | 1600 × 2800 × 2300 MM (L*W*H) |
| Dimensions Of Each Part Of The Equipment (Without Cover) - Main Unit Folding | 4500 × 1300 × 2000 MM (L*W*H) |
| Dimensions Of Each Part Of The Equipment (Without Cover) - Conveying Mechanism | 1565 × 500 × 650 MM (L*W*H) |
| Raw Material Related Parameters | |
| Raw Material Width | Effective Width Of Nonwoven Fabric ≤ 2350MM |
| Raw Material Weight And Specifications (Ordinary Nonwoven Fabric) | Non-Woven Fabric, Roll Diameter Less Than 0.8 Meters, Width Less Than 2.5 Meters |
| Finished Product Related Parameters | |
| Finished Product Length Range | 800-2500MM |
| Finished Product Width Range | 1000-2300MM |
| Job-Related Parameter Classes | |
| Welding Process | Ultrasonic Welding |
| Workflow | Two Rolls Of Raw Material Are Sealed Longitudinally On Both Sides (Using Ultrasonic Waves), Then Transversely Sealed, Tied And Cut, Folded In A Triangular Shape, And Longitudinally Folded. It Is Then Cut By A Forming Knife, And Finally Folded Three More Times Transversely To Obtain The Finished Product. The Machine Has Multiple Sets Of Rubber Rollers (Controlled By Servo Motors) To Control The Tension. |
| Horizontal Fold Specifications | Horizontal Three-Fold |
| Feed And Tension Control System | Automatic Cylinder-Driven Feeding And Tension Control Eliminate The Need For Manual Operation. |
| Control Operation Mode | Touchscreen Control Allows For Easy Specification Changes Simply By Inputting Data; Operation Is Straightforward. |
The highly durable and breathable oversized covers produced by this machinery are vital consumables in sectors requiring strict hygiene and quick turnover:
Medical & Hospitals: Essential for patient wards and intensive care units, providing a sterile, breathable, and easily replaceable cover for hospital quilts.
Hotels & Travel Accommodations: Packaged as disposable travel bedding kits, offering guests peace of mind regarding hygiene in hotel rooms or sleeper trains.
SPA & Wellness Centers: Used as comfortable, sanitary covers for body blankets during extended massage or cosmetic treatments.
- Packaging: Anti-rust treatment + Vacuum film + Fumigation-free Plywood Case.
- Warranty: 12-Month mechanical parts warranty.
- Installation: Detailed video tutorials provided. On-site engineer dispatch available upon request.
As a leading, direct-source disposable duvet cover machine manufacturer, JUJIN delivers top-tier converting technology without the costly markups of trading companies. Processing 2.5-meter-wide non-woven fabrics at 100 PCS/MIN requires phenomenal mechanical stability to prevent the fabric from tearing or sealing unevenly. Our advanced servo-driven rubber rollers and industrial-grade ultrasonic generators guarantee absolute precision, ensuring your factory achieves a rapid, trouble-free return on investment.
Q: How does the machine handle the enormous size of a duvet cover during folding?
A: The machine is engineered with a sequenced folding architecture. It first uses a triangular folding mechanism to reduce the width, then folds it longitudinally into a narrow strip. Finally, after the rotary knife cuts it to length, it passes through a transverse 3-fold module, outputting a very compact square.
Q: Can I adjust the size of the duvet covers for different bed sizes?
A: Yes. The finished product dimensions are highly adjustable. The length can be set anywhere from 800mm to 2500mm, and the width from 1000mm to 2300mm. Most dimensional adjustments are easily inputted directly into the touchscreen HMI.
Q: Will the ultrasonic seams hold up if the user pulls on the duvet cover?
A: Absolutely. Ultrasonic welding actually melts and fuses the fibers of the two non-woven layers together at a molecular level. This creates a seam that is often stronger than the surrounding fabric itself, making it highly tear-resistant during use.
Whatsapp: +86-13306111722
E-mail: qding8028@gmail.com
ADD: 9 Huatong Road, Wujin District, Changzhou City, Jiangsu Province, China
