Custom Automation Solutions for Non-Standard Disposables
HomeCustom Automation Solutions for Non-Standard Disposables
The Jujin Customization Process (How We Work)
Consult
Technical Consulting & Product Analysis
You send us your unique physical sample (e.g., an extra-large surgical drape with an off-center hole). Our engineering team analyzes the material properties, tension requirements, and complex folding logic.
Design
Customized Engineering & PLC Programming
Our engineers design a bespoke system integration, including customized cutting dies and Delta PLC programming, ensuring the automated "4-gun spray & fan-fold" logic meets your exact specifications.
Prototype
Precision Manufacturing & FAT (Factory Acceptance Test)
The machine is built using high-end components. Before shipping, we perform a 48-hour continuous running test using your actual raw materials to ensure a "zero-defect" start-up.
Deliver
Global Commissioning & Seamless Integration
We provide detailed video guides and remote technical support for installation. Our engineers ensure the equipment integrates seamlessly into your ISO-standard cleanrooms for immediate production.
Our Core Customization Capabilities
Finished Product Size Customization
From standard surgical sheets to extra-wide 2000mm+ reinforced drapes. We engineer the unwinding and lamination stations to match your maximum size requirements.
Material Adaptability
Advanced Delta servo tension control handles diverse medical materials (SMS, Spunlace, PE film) and reinforcement sheets, ensuring wrinkle-free bonding.
Process & Specification Customization
Enhance your production efficiency with our modular integration. We customize a single line to include: online hole punching, 4-gun hot-melt spray systems, reinforcement sheet lamination, and automated longitudinal fan-folding with active deviation control.
Machine Dimension Customization
Space constraints in your cleanroom? We offer flexible footprint customization. Whether you need a standard straight line or a compact L-shape layout, we maximize your factory space utilization while maintaining an integrated 11.5m production flow.
Case Study: Solving Complex Folding Issues
A client struggled with producing multi-layer reinforced drapes (SMS + PE Film) using traditional machines. Issues like material misalignment and adhesive seepage during the folding process led to a high 15% rejection rate and frequent downtime.
We deployed the machine equipped with Active Deviation Correction and a 4-gun hot-melt spray system. By replacing manual taping with precise servo-controlled lamination and an automated longitudinal fan-fold module, we stabilized the material tension.
The rejection rate dropped to under 1%, and production speed stabilized at 15 pcs/min, ensuring medical-grade consistency for their off-center fenestrated products.
The Jujin Customization Process (How We Work)
Consult
Technical Consulting & Product Analysis
You send us your unique physical sample (e.g., an extra-large surgical drape with an off-center hole). Our engineering team analyzes the material properties, tension requirements, and complex folding logic.
Design
Customized Engineering & PLC Programming
Our engineers design a bespoke system integration, including customized cutting dies and Delta PLC programming, ensuring the automated "4-gun spray & fan-fold" logic meets your exact specifications.
Prototype
Precision Manufacturing & FAT (Factory Acceptance Test)
The machine is built using high-end components. Before shipping, we perform a 48-hour continuous running test using your actual raw materials to ensure a "zero-defect" start-up.
Deliver
Global Commissioning & Seamless Integration
We provide detailed video guides and remote technical support for installation. Our engineers ensure the equipment integrates seamlessly into your ISO-standard cleanrooms for immediate production.
Our Core Customization Capabilities
Finished Product Size Customization
From standard surgical sheets to extra-wide 2000mm+ reinforced drapes. We engineer the unwinding and lamination stations to match your maximum size requirements.
Material Adaptability
Advanced Delta servo tension control handles diverse medical materials (SMS, Spunlace, PE film) and reinforcement sheets, ensuring wrinkle-free bonding.
Process & Specification Customization
Enhance your production efficiency with our modular integration. We customize a single line to include: online hole punching, 4-gun hot-melt spray systems, reinforcement sheet lamination, and automated longitudinal fan-folding with active deviation control.
Machine Dimension Customization
Space constraints in your cleanroom? We offer flexible footprint customization. Whether you need a standard straight line or a compact L-shape layout, we maximize your factory space utilization while maintaining an integrated 11.5m production flow.
Case Study: Solving Complex Folding Issues
A client struggled with producing multi-layer reinforced drapes (SMS + PE Film) using traditional machines. Issues like material misalignment and adhesive seepage during the folding process led to a high 15% rejection rate and frequent downtime.
We deployed the machine equipped with Active Deviation Correction and a 4-gun hot-melt spray system. By replacing manual taping with precise servo-controlled lamination and an automated longitudinal fan-fold module, we stabilized the material tension.
The rejection rate dropped to under 1%, and production speed stabilized at 15 pcs/min, ensuring medical-grade consistency for their off-center fenestrated products.
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