Automatic Nonwoven Disposable Cover and Pillowcase Making Machine

Automatic Nonwoven Disposable Cover and Pillowcase Making Machine

  • ✔ Automatic Production Process: The JJZT-175-50-3 is designed to process nonwoven fabric into disposable covers or pillowcase-style products. The specified design speed is 40 pieces per minute, with a stable production speed of approximately 30 pieces per minute.

  • ✔ Integrated Folding and Sealing: The production process includes material unwinding, hole punching, elastic-band composite processing, ultrasonic transverse sealing, four-layer W-type longitudinal folding, transverse cutting, continuous three-time transverse folding and connection to a packaging machine.

  • ✔ Servo-Controlled Transmission: The machine uses servo motor drive with high-precision synchronous wheels and synchronous belts. The material rack includes constant-tension control and manual web-guiding correction to support stable feeding.

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Product Introduction

Hotels, hospitals, and beauty studios turn over thousands of disposable covers and pillowcases every day — and each one must be consistently shaped, sealed, and folded. JUJIN's automatic pillowcase making machine converts nonwoven fabric into disposable cover and pillowcase-style products in one integrated line. The JJZT-175-50-3 combines material unwinding, hole punching, elastic-band application, ultrasonic transverse sealing, four-layer W-type longitudinal folding, cutting, and repeated transverse folding, then connects directly to a packaging machine. The design speed is 40 pieces per minute, with a stable production speed of about 30 pieces per minute and a qualified rate of 99% or higher.

Product At a Glance

ModelJJZT-175-50-3
ProductDisposable nonwoven cover / pillowcase-style product
Production SpeedDesign 40 PCS/MIN · Stable approx. 30 PCS/MIN
Raw MaterialNonwoven fabric, roll diameter ≤ 80 cm, width ≤ 175 cm
Listed Product Size60–160 cm (W) × 80–140 cm (L), pillowcase expansion size
Key ProcessesHole punching → Elastic-band → Ultrasonic transverse sealing → 4-layer W fold → Cutting → 3× transverse folding → Packaging machine

Key Advantages & Process Technology

  • Stable Frame and Material Handling: The machine frame is built from welded square steel tubing, treated for rust prevention and covered with stainless steel. The material rack uses high-strength aluminum profiles with constant-tension control and manual deviation correction.

  • Servo Drive and Synchronous Transmission: The front of the machine uses a guided conveyor belt; internal transmission components are servo-driven with high-precision synchronous wheels and belts for consistent pacing across all stations.

  • Elastic-Band Composite and Ultrasonic Sealing: The specified process applies an elastic band to the opening and seals transversely by ultrasonic welding at approximately 8 mm width — a clean, chemical-free seam that keeps the product soft at the edges.

  • Flexible W-Type Folding: The longitudinal folding unit uses stainless-steel forming components and is designed for flexible adjustment, forming a four-layer W fold before transverse cutting and repeated transverse folding.

  • Precision Cutting and Folding: The cutting die is made from mold steel; servo control holds the specified cutting-size error to no more than 3 mm, and the transverse folding position is adjustable through the servo system.

Complete Production Workflow of the Pillowcase Making Machine

From nonwoven roll to packaging-machine-ready product, the line runs the full converting cycle automatically:

  • Stage 1 – Unwinding & Forming: Raw material unwinding feeds nonwoven fabric under constant tension; hole punching and elastic-band application prepare the opening of each cover.

  • Stage 2 – Sealing & Folding: Ultrasonic transverse sealing welds the seam at about 8 mm, then the four-layer W-type longitudinal fold narrows the web.

  • Stage 3 – Cutting & Transverse Folding: Mold-steel die cutting separates each piece within a 3 mm size tolerance, and repeated transverse folding compresses it into a compact unit.

  • Stage 4 – Packaging Connection: The folding output connects directly to a packaging machine, ready for bagging and cartoning.

At a stable rate of about 30 PCS/MIN, the line sustains approximately 1,800 pieces per hour and about 14,400 pieces per 8-hour shift (design speed: 40 PCS/MIN / approx. 19,200 per shift). For related pillowcase equipment, see the automatic 8-servo ultrasonic non-woven pillowcase machine, and for how nonwoven folding lines are applied in professional settings, how non-woven folding machines are used in the medical industry.

Ultrasonic Sealing & W-Fold: Built for Disposable Cover Production

For buyers searching for a disposable cover machine, the priorities are consistent seams, accurate cuts, and compact folds — all of which this line handles in one pass. Ultrasonic transverse sealing replaces traditional stitching with a chemical-free weld, the elastic band keeps the opening snug, and the four-layer W fold plus repeated transverse folding produces a uniform package that feeds directly into bagging. That is why the JJZT-175-50-3 works as a disposable cover making machine for nonwoven products as well as a pillowcase line — the final application is confirmed against the product drawing.

Technical Specification Table

Technical Specifications
Machine ModelJJZT-175-50-3
Product DescriptionDisposable nonwoven cover / pillowcase-style product; confirm final application against product drawing
Raw MaterialNonwoven fabric
Maximum Raw Material Roll Diameter≤80 cm
Maximum Material Width≤175 cm
Listed Finished Product Size60-160 cm (W) × 80-140 cm (L), listed as pillowcase expansion size
Sealing WidthApprox. 8 mm
Design Speed40 pcs/min
Stable Production SpeedApprox. 30 pcs/min
Qualified Rate≥99%, excluding material splicing and raw-material-related factors
Installed PowerApprox. 15 kW, excluding ultrasonic system
Paper CoreStandard 3 inch
Power Supply380 V / 50 Hz / 3-phase, 5-wire
Air Pressure0.6-0.8 MPa
Material DirectionLeft to right when facing the operation side
Downstream ConnectionConnects to a packaging machine
Spare PartsCommon tools: 1 set; cutting blades: 2 pcs

Application Areas

Nonwoven disposable covers and pillowcase-style products are commonly used wherever single-use protection or fresh bedding between guests is expected. Recommended wording for this machine: for automated production of nonwoven disposable covers and pillowcase-style products.

  • Hotels & Hospitality: Disposable pillowcase-style covers support fresh-bedding routines between guests and reduce laundry load.

  • Healthcare & Clinics: Single-use covers support infection-control routines in examination and treatment settings (OSHA bloodborne pathogens guidance).

  • Beauty & Spa: Disposable covers for treatment beds, massage tables, and pillow areas keep every client on a fresh surface.

After-Sales Service

  • Installation & Commissioning: Installation and trial operation are carried out by the supplier's technical personnel with customer cooperation.

  • Operator Training: During factory acceptance, the customer may send two employees for free training at the supplier's factory; after acceptance, technical training is provided for equipment operators and maintenance personnel.

  • 12-Month Warranty: Supplier-manufactured parts are covered by a 12-month warranty from shipment, excluding specified wearing parts such as heating elements and belts; covered defective parts are repaired or replaced according to contract terms.

Why Choose Us as Your Pillowcase Making Machine Manufacturer?

As a direct pillowcase making machine manufacturer in Changzhou, China, JUJIN designs and builds the complete converting line in-house — from nonwoven unwinding to sealing, W-folding, and packaging-line connection. Factory-direct purchasing means you work with the engineering team that designed the machine, with no trading-company markup in between.

  • Integrated Engineering: The full process from nonwoven unwinding to folding and packaging-line connection is built and tested in our factory.

  • Servo-Driven Precision: Servo-driven transmission with high-precision synchronous wheels and belts, constant-tension material control, and manual web-guiding correction.

  • Customized Solutions: Product size, elastic-band configuration, and folding pattern can be customized. Explore our customization solutions.

  • Complete After-Sales Support: Installation and commissioning, operator training, and a 12-month parts warranty from shipment.

FAQ

Q: What is a pillowcase making machine?

A: A pillowcase making machine is automatic converting equipment that produces disposable pillowcase-style covers from nonwoven fabric. The JJZT-175-50-3 integrates unwinding, hole punching, elastic-band application, ultrasonic transverse sealing, W-type folding, cutting, and repeated transverse folding, then connects to a packaging machine.

Q: What is the difference between a pillowcase making machine and a disposable cover machine?

A: They often describe the same type of nonwoven converting line from different angles. A pillowcase making machine is named after the pillowcase-style product, while a disposable cover machine is the broader term for single-use cover production. The JJZT-175-50-3 is configured for both, and the final product application is confirmed against the product drawing.

Q: What raw material does the machine process?

A: The specified raw material is nonwoven fabric, with a maximum roll diameter of 80 cm.

Q: What is the maximum material width?

A: The listed maximum material width is 175 cm.

Q: What is the production speed?

A: The design speed is 40 pieces per minute, and the stable production speed is approximately 30 pieces per minute — about 1,800 pieces per hour and 14,400 pieces per 8-hour shift at the stable rate, excluding changeover and stoppage time.

Q: What finished-product size is listed?

A: The specification lists a pillowcase expansion size of 60–160 cm wide × 80–140 cm long. Confirm the final product drawing before production.

Q: Does the machine use ultrasonic sealing?

A: Yes. The specified process includes elastic-band composite processing and ultrasonic transverse sealing, with a listed sealing width of approximately 8 mm.

Q: How does the W-type folding work?

A: The longitudinal folding unit forms a four-layer W fold using stainless-steel forming components, then the product is cut by a mold-steel die and compressed by repeated transverse folding into a compact, packaging-ready unit. Servo control holds the cutting-size error to no more than 3 mm.

Q: What is the installed power?

A: Approximately 15 kW, excluding the ultrasonic system, on a 380 V / 50 Hz / three-phase, five-wire power supply.

Q: Does the machine connect to packaging equipment?

A: Yes. The described process connects the folding output directly to a packaging machine.

Q: Are you a manufacturer, and what warranty is included?

A: Yes — JUJIN is a factory-direct pillowcase making machine manufacturer in Changzhou, China. Supplier-manufactured parts are covered by a 12-month warranty from shipment (excluding specified wearing parts such as heating elements and belts), and covered defective parts are repaired or replaced according to contract terms.

    Please Contact Us!

    Changzhou Jujin Automation is a professional manufacturer of automatic machines for disposable medical, hygiene and household products, providing reliable equipment and customized solutions worldwide.
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    Whatsapp: +86-13306111722

    ADD: 9 Huatong Road, Wujin District, Changzhou City, Jiangsu Province, China

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